Sterling Systems & Controls, Inc.

Celebrating Teamwork at the 2024 Advanced Manufacturing Expo (Grand Rapids, MI) Hello Manufacturing Professionals, The 2024 Advanced Manufacturing Expo has been a fantastic showcase of innovation and collaboration! Focused in Michigan and the Great Lakes area, it’s been great seeing how companies like IMI (Industrial Magnetics, Inc.) and Sterling Systems & Controls are working together to shape the future of manufacturing. Brian Hater (left) of IMI and Joe Lewis (right) from Sterling Systems & Controls have been standouts, sharing their expertise in advanced manufacturing and automation. Brian’s insights into manufacturing solutions using a wide range of magnetic components to make things better, and Joe’s commentary regarding advancements in custom-engineered control system solutions highlight the power of collaboration in driving industry progress. If you visited the expo, thank you! You can connect with Brian, Joe, and their teams by commenting below, or call Sterling Systems & Controls at 815-446-3337, or calling IMI at 800-662-4638 today! Discover how their combined efforts can help you tackle manufacturing challenges and boost your operations. Here’s to more innovation and teamwork in manufacturing! #SterlingSystems #AdvancedManufacturingExpo

Upgrade Your Pet Food Production with Advanced Batching Solutions Hey Pet Food Professionals, Still struggling with manual ingredient batching? It’s time for a change. Our semi-automatic batching system is designed to adapt to your specific batching needs, ensuring precise ingredient weighing and consistently top-quality end products to enhance customer loyalty. With control of operator ingredient feeding, you’ll reduce errors and boost consistency. You’ll also benefit from accurate automatic weight measurements, improved safety with detailed lot tracking, and uniform product quality batch after batch—key factors for strengthening brand loyalty. Curious about how this can transform your operations? Check out our application page https://hubs.ly/Q02KNrNP0 for more details. Let’s chat about how we can help improve your batching process! Give us a call at 815-446-3337 or leave your comment below. #SterlingSystems #PetFoodManufacturing

Transforming Sand Processing and Distribution with Cutting-Edge Automation At Sterling Systems & Controls, we are redefining sand processing and distribution through our groundbreaking HMI and PLC-based automation solutions. We’re not just optimizing operations; we’re revolutionizing them. Our advanced technologies streamline every aspect of your facility, significantly increasing efficiency and reducing manual tasks. Picture a system where precision controls and real-time monitoring ensure flawless quality and minimize errors. By embracing automation, you achieve substantial cost savings and enhance safety by reducing the need for human intervention in high-risk environments. Our state-of-the-art solutions include sophisticated control systems that seamlessly integrate real-time data, automated material handling that transforms sand transfer, sorting, and loading, and robust data management tools that provide actionable insights for smarter decision-making. We also excel in data integration with your ERP or other systems, ensuring a cohesive operational framework. Learn more about our data integration methods here. https://hubs.ly/Q02K7rBc0 We are committed to addressing the unique challenges of sand processing, driving unparalleled efficiency, and supporting sustainable growth. Read more here. https://hubs.ly/Q02K7vMf0 Ready to elevate your sand operations? Discover how our solutions can transform your facility here. Contact us at 815-446-3337 or comment below! #SterlingSystems #SandProcessing

Revolutionizing Industrial Efficiency: Integrating Batching Controls with ERP Systems! In today’s fast-paced industrial world, integrating data between batching control systems and ERP systems is key to unlocking data analytics, real-time decision-making, and operational efficiency. In our latest blog post, we explore three practical methods to bridge the gap between production and business management: - Realtime WebAPI Interfaces – For instant, dynamic data exchange; typically the most expensive. - Intermediate SQL Tables/Databases – Provides scalable data management with near-real-time updates through frequent polling; cost-effective. - CSV Flat Files – A straightforward solution for batch tasks; the least expensive. Learn how each method works, where it’s best applied, and how it can enhance your operations. Whether you’re addressing data silos or seeking to optimize workflows, this post offers actionable insights. Read the full blog here: https://hubs.ly/Q02K57v10 Share your experiences and thoughts in the comments! How are you handling data integration challenges? Or, give us a call at 815-446-3337 to discuss how we can assist you. #SterlingSystems #DataIntegration

At Sterling Systems & Controls, our team’s expertise drives exceptional results for our customers. Today, we’re excited to spotlight one of our standout team members, Deon Considine. With 30 years of experience in technology, application engineering, and delivering exceptional service across agricultural and industrial markets, Deon serves as both a technical sales engineer and our sales manager. His deep knowledge and dedication to our customers are integral to success. Don’t miss Deon’s recent interview with Feed & Grain magazine, where he discusses custom engineered process control and automation systems. https://hubs.ly/Q02K4NJc0] Give us a call today at 815-446-3337 or leave a comment below—what challenges are you facing in process control and automation, material weighing and batching, bulk dry or liquid handling? We’d love to hear from you! #Sterling Systems #FeedMilling

Need process controls including a variety of control panels? Selecting a control panel manufacturer that offers UL-certified panels is essential for top-notch safety and reliability. UL certification guarantees that panels meet stringent safety standards, minimizing risks and ensuring peak performance. It also helps with regulatory compliance, streamlining approvals and boosting project credibility. Opting for UL-certified panels reflects a commitment to quality and enhances confidence. For your next project, make sure you're partnering with a manufacturer that prioritizes safety and excellence by being able to provide UL-certified solutions. https://hubs.ly/Q02JSgK-0 Give us a call to discuss your UL panel requirements today! 815-446-3337

With the need to grow the world's agricultural based raw food materials by over 70% in the next two-and-a-half decades to support our growing global population of humans, pets, and livestock that must be fed, we are happy to share our latest blog post on enhancing agricultural efficiency through custom automation solutions. Tailored automation can significantly boost productivity, reduce operational costs, and improve overall efficiency for farmers and ranchers alike. Discover how solutions can transform agricultural operations, streamline processes, and deliver measurable results for our future! https://hubs.ly/Q02JKthF0 Questions or comments, give us at 815-446-3337, or post below! We would love to hear from you. #SterlingSystems #AgricultureTechnology

Explore the New Resources Section on Our Website! We’re excited to introduce our new Resources section, designed to empower and inform you with valuable tools and insights. Whether you’re seeking the latest in process industry trends, in-depth research, or practical case studies, our website now offers a wealth of information to support your success in Food, Baking, Pet Food, Animal Feed, Compounding, and many more agricultural and industrial process manufacturing markets. Discover what’s available: Blog: Gain insights and stay updated with expert commentary and industry trends. Listen & Watch: Access podcasts and videos for thought leadership and practical use. Terminology: Familiarize yourself with key industry terms and concepts. Case Studies: Explore success stories and learn from real-world solutions. White Papers: Dive into detailed research and analysis to support your strategic decisions. Brochures: Review comprehensive overviews of our offerings and capabilities. Enhance your knowledge, drive success by visiting our Resources section today. Call us at 815-446-3337 to discuss you current needs in material weighing & batching, process controls & automation, and much more! #SterlingSystems

We are pleased to share a review of a completed process control system, including the mechanical equipment, for processing Peat. The review provides an overview of this HMI/PLC based system’s functionality, some of the major equipment, and the controls involved. If you're involved in process control or need to have your process automated, give us a call today to review your process improvement objectives and begin the discussion of a custom-engineered solution just for you! 815-446-3337 Explore the full review here: https://hubs.ly/Q02Jmkh10 #Sterling Systems #ProcessControl

Enhancing FRP Enclosure Manufacturing with Precision Batching and Dosing In manufacturing FRP (Fiber-Reinforced Plastic) reinforced infrastructure enclosures, precision in batching and dosing is crucial. Accurate measurement and mixing of all ingredients ensure consistent quality and structural integrity. Advanced batching and dosing systems, including for pigments, not only reduce waste and errors but also streamline production and provide valuable data insights for continuous improvement. Embracing these technologies helps maintain high standards and efficiency in production. For more information take a look at https://hubs.ly/Q02JcpW10 and give us a call today to discuss your application requirements, at 815-446-3337 #SterlingSystems #ProductionEfficiency